I cut out two of the diaper body. After I had the hang of it I cut out enough at a time to make 5-6 diapers.
Now let's talk about waterproof covers or AIO's (All in One's) or which ever you prefer. The main challenge of keeping these diapers super cheap is the waterproof covers. I refuse to use the old fashioned plastic pants as they do not close at the sides and I cannot imagine pulling all that yuck down the babies legs. I have toyed with the idea of cutting and modifying the plastic pants to close at the sides with velcro. Or if you have one of those expensive snap presses you could use cute plastic snaps. Pretty fabric could then be sewn to the outside of the plastic making them more attractive. I know that would work as I have used cut up old plastic pants before when I needed something to be waterproof. The problem is that is the diapers will most likely be washed every day or every other day and the plastic most likely will not hold up for more than 3-4 months. Regardless I will probably use this idea for some of the covers I make.
The standard in waterproof covers or AIO's these days is PUL fabric which is very cute and also waterproof. It sells for about $9-10 a yard and I read on one site that 3 covers could be made from one yard with enough left over for the binding. Then they commonly close with hook and loop (Velcro). So that's like $3.50 a cover which is pretty good considering that the cover I bought way back when (see first post) cost $15 each!!
You cannot buy pul fabric from local fabric stores, as far as I or anyone else knows you have to order online. I broke down and ordered 2 yards from http://www.acutabovefabrics.com/ but I am keeping my eye out for the old plastic pants at garage sales.
These are fun to sew and easy! My 11 year old who copies everything I do made her own for her dolly just by looking at my pattern.
And sigh my satisfaction came when hubby picked one up and said "Wow, and how much did we pay for (insert brand name)?!" mission accomplished.....
As soon as I get my covers sewn I will post pictures and a short tutorial of that. If you want more information you can google make your own cloth diapers and you will get loads of information and how to's.
Happy Sewing :0)!!

